A billet 100 mm long and 30 mm in diameter is to be extruded in a direct extrusion operation with an extrusion ratio of 3.5. The extrudate has a round cross section. The die angle (half angle) is 60°. The work metal has a strength coefficient of 720 MPa and a strain hardening exponent of 0.17. Use the Johnson formula with a = 0.8 and b = 1.2 to estimate the extrusion strain. Determine the following: 1. Diameter of the extrudate (mm) 2. Butt volume (mm^3) 3. Actual extrudate length
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